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Metal Process Optimization


Ensure superior plant process performance by optimizing processes and reducing wastes with TCS’ Manufacturing Process Optimization Solutions.  

The TCS Advantage

Process Engineering Innovation Lab: We, at TCS, have leveraged the expertise of the Tata Research Development and Design Center (TRDDC) and developed 25+ patents, which enable domain-focused collaboration and sharing of industry best practices. Our repository of tools, technologies, processes and decision-support systems help improve the efficiency of your manufacturing processes, reducing operating costs.

In the last 25 years, TRDDC has designed, developed and implemented various optimization simulators for the metal industry, leading to enhanced productivity.

Our rich pool of eminent scientists continually experiment and innovate to develop out-of-the-box solutions for you.

Solutions We Offer

TCS, in conjunction with the TRDDC, helps determine and improve plant performance, reduce variations and waste, suggest opportunities to maximize first-time-right production and enable a shift from manual to technology-based operations to produce eco-friendly products.

The key simulators applicable for the metal industry include the following:

Solution Benefits

  • Increased productivity with an increase in peak speed and optimal utilization of resources
  • Clear visibility on process reactive capacity
  • Improved energy efficiency
  • Increased metal recovery and recycling efficiency
  • Elimination of cracks in billets, slabs and blooms
  • Elimination of slab stuck-up during casting
  • Increased life of refractory lining
  • Reduction in chemical costs