Increasing automation of manufacturing processes facilitates de-bottlenecking and optimal asset management across the complete plant lifecycle. This enables enterprises to reduce plant set-up times and improve operational efficiencies.

TCS Plant Solutions and Services help you to achieve these objectives and enable you to be agile and responsive to a dynamic market demand. We provide Collaborative Manufacturing, Operational Excellence, Enterprise Asset Management and Optimization, and Interoperability and Integration with Enterprise Systems through our Consulting, Design, Development and Support solutions.

Client Challenges

• High competition and cost pressures due to market realignment and consolidation
• Need for shorter manufacturing cycles and product variations
• Need for increased operational efficiency and asset utilization at the plant level
• Standardize and synchronize diverse applications and technologies
• Compliance to regulations and quality standards

What TCS Provides

Plant Design & Control  Engineering Solutions: We provide basic and detailed plant engineering, DCS, PLC Control system design and development, Instrumentation Engineering, SCADA & Security solutions, Telemetry Services, Control system validation services and Engineering Data Management.

Digital Manufacturing Solutions: We define, validate and manage manufacturing processes. We provide design and visual simulation of factory layout for NPI or Modifications to an existing plant and also design material handling equipment, press tools, jigs and fixtures.

Manufacturing Execution & Intelligence (ME & I): Includes Strategic Consulting, Solution Evaluation. We provide design, development, implementation of solutions and multi-site rollout services as well as managed services. 

Enterprise Asset Management (EAM): TCS’ EAM offerings include Strategic Asset Management Consulting, EAM Domain Consulting, and EAM Product Services.

Sourcing Solutions: We provide Strategic Sourcing Solutions & Services, Consulting services for rapid prototyping and its enablement, Implementation of Sourcing strategies and Program Management thereof.  

Automation Software Solutions: Integration of control system & applications, field devices and controller; Migration, porting, maintenance, reverse engineering of control and automation applications; Making legacy control applications and systems compliant to open standards and platforms.

Process Optimization Solutions: Process benchmarking studies, Development of customized plant-wide information management systems & Advanced Process Control Optimization Solutions. 

Business Value

• Higher Return on Investment (ROI)
• Improved Asset Lifecycle management & utilization
• Operational excellence in terms of internal supply chain, KPI visibility and Real Time Systems
• Synchronized production and collaborative manufacturing
• Increased reach to Low Cost Country (LCC) sourcing suppliers
• Integrated information management systems & optimal utilization of installed capacities

Client Thoughts

"Thanks once again for a truly fantastic effort performed by TCS. You have clearly been a vital member of our team and I am confident that without your professional commitment we could never have met our demanding targets."
-United Utilities, Graham Keegan, Service Delivery

Related Locations

Asian Sourcing Network: Through this Network, TCS, in partnership with AT Kearney Procurement Solutions and Siemens PLM Software helps manufacturers source low cost components and access design capabilities from various countries.

Associated Products