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Consumer Packaged Goods


With the world market for Consumer Packaged Goods industry, including Personal Care products and Food & Beverage (F&B) growing at a rapid pace, companies have to focus on better thermal and process engineering systems, and maximize asset utilization and optimize manufacturing processes to stay ahead of the competition.

TCS’ cost-effective and quality-driven engineering solutions can help you enhance performance and meet your business objectives.

Client Challenges

Personal / Home Care Manufacturing

  • Forecast demand accurately and timely with respect to dynamic consumer needs
  • Improve supply chain efficiencies
  • Reduce inventory & shorten cycle times
  • Minimize time to market for new product innovations
  • Cater to shorter product life cycles
  • Cost pressures due to plastic raw material

Food & Beverage Manufacturing

  • Food safety/hazards regulation
  • Packaging, storing, and logistic challenges for perishable goods
  • Environmental concerns
  • Globalization (product regionalization and regulatory compliance)

What TCS Provides

Plant Design Engineering

  • Process engineering
  • Mechanical engineering 
  • Electrical engineering
  • Instrumentation & control engineering
  • Civil / Structural engineering

Plant Automation Services / Process Control and Information Integration

  • Manufacturing Execution System (MES) solutions based on standards like S88, ISA 95, OAGi etc.
  • Requirement analysis and defining functional and system requirements
  • System development and package customization
  • Integration with ERP, SCM, PLM, LIMS and control systems
  • MES system re-engineering and enhancements
  • Development of data acquisition, process control application, embedded engineering
  • Development of monitoring and control HMI/user interface .Net, J2EE or other web technologies
  • Integrating & interfacing control system components
  • Developing controllers for the process/ plant equipment
  • Integrating process control applications, process applications with MES/ERP
  • Remote monitoring and diagnostics of the process

Product development services - Rigid plastic packaging

  • Concept design including styling
  • Detailed product design
  • Design validation
  • Mold design
  • Molding process optimization  

Vendor Management

  • Process/ equipment validation, vendor evaluations, inspection and ongoing assessments

Procurement Management Service

  • Preparation of Bid Documents (e.g. Layout for food processing plant)
  • Tech-commercial evaluation of bids

Manufacturing Operations Transformation: TCS’ Manufacturing Operations Transformation (MOT) framework enables the standardization of platforms and processes, and drives vertical integration across the manufacturing lifecycle. Our framework helps initiate continuous enterprise-wide improvement programs, enable global rollouts at low cost and centralize support services to achieve plant-wise Manufacturing Operations Management benefits.

Business Value

  • Reduced engineering support cost up to 30% through design standardization and design automation
  • Reduction in “time to build” up to 20% by leveraging global design environment under PLM
  • Operational efficiency by low cost sourcing and reverse engineering (plant expansion - plant machinery and equipment)


Consumer Packaged Goods (CPG)

While the world market is growing at a rapid pace for CPGs, companies need to bring product innovation, improve through-put of plant, maximize asset utilization and optimize manufacturing processes to sustain and grow. TCS offers you integrated solutions for CPG industry.


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