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Mechanical and Electro Mechanical Design

 

In the increasingly competitive scenario, engineering companies are challenged to bring reliable, feature-rich products at competitive prices and with the least development lead time. To address these issues and enable customers to realize their goals, we offer NPD Mechanical/Electro-Mechanical (NPD-M/EM) solutions across all industry verticals. These solutions span the complete product lifecycle, from ideation through design to prototyping, manufacturing support, sustaining beyond production and end-of-life services.  

Client Challenges

  • Reduced Time-to-Market” and budgets
  • Increased demand for innovative products
  • Need to limit product costs 
  • Adoption of new technologies to mitigate product obsolescence
  • Adapting to the variations of local market expectations
  • Adherance to stringent regulations and industry standards
  • Reduced bandwidth of customer resources
  • Higher demand for equipment engineering with increasing global infrastructure projects

What TCS Provides

Systems Engineering

  • It includes electromechanical, mechatronics, precision, portable electronic devices, hydraulics and pneumatic. A robust industry standard process with defined milestones and stage gate reviews, with participation and approval from the stakeholders, ensuring first time success through the following:
  •  Requirement engineering (prior art and VoC), and specification generation
  •  Product ideation, industrial design and concepts generation
  •  Systems engineering and soft validation (3D CAD models, simulations and analysis)
  •  Detailed engineering: manufacturing document release
  •  Physical validation and certification for functionalities, reliability and longevity
  •  Production support: tools, fixtures, equipment, automation and simulations

Component Engineering

  • Plastic Product Engineering: Aesthetics and ergonomics, metal to plastic, costing, material selection, snap fit validation, mold flow analysis, rapid prototyping (FDM, SLA, SLS, tooling) and injection molding process optimization 
  • Metal Component Engineering: Castings, forgings, sheet metal, precision machined and metal injection molded parts, material selection, forming analysis, springback analysis, tooling development, process planning, tool life optimization, tonnage optimization and CNC punch press programming 

Value Driven Engineering

  • Value Engineering
  • Reliability Engineering: DFMEA, FMECA, fault tree analysis (FTA), MTBX, modeling and analysis, validation through accelerated tests
  • Reverse engineering
  • CAD Services: migration, parts library and consultancy

Yield Management 

  • Dimension management: GD&T and tolerance analysis
  • Design for X (DFM, DFA, DFS)
  • Optimizing for process & products
  • Design standardization: assets as spin off, design tools for reduced time
  • Design automation

Optimized Total Cost of Design Ownership

  • Multiple concepts to prototypes
  • R&D support for technology development
  • Customer support: 24x7 support, PO to commissioning, process management 

Business Value

  • Reduced design and development costs
  • Shorter time-to-market
  • Access to niche skills, competencies, knowledge and experience  
  • Lower investment on resources
  • Improved innovation and best practices through cross-pollination across different domains
  • Reduced pressure on resources allowing you focus on your core activities
  • Accelerated value addition through process rigor and robustness in captive centers