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Power Machinery

 

Globally increasing demand for energy, coupled with depleting fossil fuels, green energy and emission compliances, drives the need for energy efficient machines in the Power/Oil & Gas industry.

 

TCS’ innovative engineering solutions and services for the power / oil and gas machineries will help you perform efficiently and achieve your business objectives.

Client Challenges

  • Build energy-efficient machines
  • Comply with emission norms and environmental regulations
  • Reduce transmission losses significantly
  • Distribute power efficiently using state-of-the-art technologies such as SCADA and EMS

What TCS Provides

TCS has been operating with varying degrees of  maturity in the following areas:

Power:

  • Gas and steam turbines (gas, compressor and combustion technology)
  • Auxiliary systems (Skid engineering: Inlet, exhaust enclosure, HVAC, dual fuel, lube oil, hydraulic)
  • Renewable energy (wind)
  • Diesel engine, turbine and generation controls, electrical engineering

Transmission and Distribution:

  • Network configurator, contingency analysis, generation scheduling
  • Load management, reactive power management, trouble call management system, network optimization

Oil & Gas:

  • Reciprocating and centrifugal compressor, turbo expanders
  • Pumps, valves, screw and vane compressor
  • Fuel dispensers, gas meters, CNG compressor
  • Pipeline solutions (Integrity services, Geographic Information System)

We offer the following services:

  • Pre-bid Engineering Services
    • Reference and preliminary equipment outline: Foundation interface, weight and CG, interface elements
    • Mechanical, electrical drawings and specifications
    • Control logics
  • Turbine and Compressor Design Engineering Services (Component, assembly and sub systems)
    • Design engineering for turbine and turbine components
    • Computer-aided engineering (CAE) simulations, detailing and BoM
    • Skid engineering design and manufacturing support (Mechanical, fluid, electrical, control and instrumentation)
    • Auxiliary systems design engineering and manufacturing support (Inlet, exhaust, coolings, generator and controls, transformers)
    • Dimensional management/stack-up analysis, value engineering, reliability engineering
    • Engineering Change Management
  • Manufacturing and Supply Chain Management Engineering services
    • Supplier qualification
    • Techno commercial review
    • Design change/supplier deviations
    • Shop inspections
    • Supplier document review

  • Repair and Maintenance Solution
    • Scheduling and repair logistics (EAM)
    • Part catalogues (PLM and ERP)
    • O&M manuals (Tech Pub)
    • Machining solutions (digital manufacturing)
    • Asset management, remote monitoring and diagnostics

Business Value 

  • Enhanced customer bandwidth and increased focus on core technologies
  • Reduced operational costs
  • Efficient delivery across continents due to global presence
  • Shortened cycle time up to 25% and effort up to 30% at various stages in the global engineering scenario

Related Locations: Electromechanical Manufacturing Facility, India

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