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    • What We Do
    • Research

    Driving engineering decisions through digital transformation

    A technology platform to aid engineers across design and operations that helps make informed, real-time decisions.

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    In this article

    Overview   inpage
    The Technology   inpage
    Select Applications   inpage
    Potential Benefits   inpage
    Overview inpage
    The Technology inpage
    Select Applications inpage
    Potential Benefits inpage
    Back to top Go to top
    In this articleinpage
    Go to top
    Overview The Technology Select Applications Potential Benefits

    Overview

    The successful realization of Engineering 4.0 needs the creation of a digital thread with digital twins and contextual knowledge that drives engineering decisions across product design, manufacturing and process operations, and in-service in an integrated fashion. This would require a knowledge-guided engineering analysis with automation and integration of various steps using physics-based simulations, machine learning over data, and formal decision-support tools.

    TCS Research is working on building a technology platform that can aid engineers across design and operations in making informed decisions in real time. These decisions are backed by the contextual delivery of knowledge from a digitally curated knowledge base supported by automation across complex tools and data. The technology platform being developed has been tested in diverse environments with considerable benefits and is continuously being enhanced with further research.

    A technology framework to help engineers make better decisions on design and operations

    An illustration depicting a technology platform powered by capabilities like decision support systems, modeling and simulation, analytics, and digital twins. The decision-making capabilities are backed by contextual knowledge delivery from a digitally curated knowledge base. This knowledge repository is supported by automation across complex tools and data. The capabilities drive engineering decisions across product design, manufacturing, process operations, and services in an integrated fashion.

    Technology Description

    The technology stack is developed based on a model-driven engineering framework which allows for formal specification of various entities through appropriate metamodels. This provides the flexibility to define various things at a higher level of abstraction and convert them to executable entities. Our metamodels, carefully developed for the engineering domain involving products, materials, manufacturing processes, and so on, provide a means to define subject-specific ontology. This ontology serves as ‘a semantic language’ for the expression of knowledge and data that helps achieve seamless integration between different elements of design and decision processes as shown in the image. A knowledge model allows for digital curation of knowledge in a machine-interpretable fashion on which in-silico contextual reasoning can be carried out. A process engine is guided by this knowledge to interact with the user and execute relevant tools with data in a seamless decision framework. Finally, past decisions made by the engineers is captured for further development of the knowledge base.

    An engineering framework to seamlessly integrate elements in design and decision processes

    This graphic depicts a model-driven engineering framework to integrate different elements of design and decision processes. Key elements featured in the framework include the following One: Machine learning / knowledge mining, comprising an input layer, hidden layers in between, and an output layer Two: Data sources / simulation. This includes computer aided design, simulation, data, and testing Three: Engineering / decision processes Four: Knowledge elements, comprising models, functions, procedures, documents, and expert inputs Five: Domain representation Six: Knowledge repository

    Select Applications

    Machine interpretable digitalization of design handbook knowledge, enabling automated verification of structural elements of an aircraft
    Benefit: Accelerate the product design process 

    Multi-scale simulation tools are integrated to aid design across product performance and manufacturing processes.
    Benefit: Make complex simulation based analysis available to designers

    A new paradigm for online FMEA or RCA with actionable knowledge curated from multiple documented sources
    Benefit: Advise operators on process risk and safety with reduced cognitive load

    A set of multi-scale simulation tools with digitally interpretable domain knowledge to decide on process setting in production of steel sheets
    Benefit: Enable field engineers to take decisions for variant product development thereby saving significant time


     

    Potential Benefits

     

    How the technology platform can help

    This illustration portrays the potential benefits of a technology platform that can help engineers across design and operations to make informed decisions. Here’s who benefits and how: 1. Plant personnel: Benefits include lowered cognitive load due to timely guidance under evolving scenarios; assistance in decision-making by way of leveraging past knowledge, simulation, and AI tools; creating autonomous operations 2. Product engineers: The platform helps this category by way of accelerated product development through timely delivery of contextual knowledge; knowledge-driven automation of design, analysis, and simulation; and systematic exploration of options to generate optimal designs  3. R&D engineers: Engineers in research and development stand to gain as the platform enables the digital transformation of core engineering functions. It future-proofs evolving engineering knowledge, and makes the enterprise engineering knowledge actionable   4. Business gains overall as the platform encourages the rapid development of methods for designers and operators; it helps create and curate knowledge and tools; it reduces experimentation and helps scale up faster with simulation and knowledge guidance

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