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    • IoT and Digital Engineering
    • Case Study

    Voltas predictively maintains its chillers

    TCS helps Voltas develop a remote chiller monitoring system to prevent chiller breakdowns across India.

    Share Smart Connected Chillers : Remote chiller monitoring using Internet of things
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    IoT and Digital Engineering This will open an overlay

    Bringing Together IoT and Digital Engineering to Create Rich Experiences

    Learn how TCS’ solutions powered by IoT, artificial intelligence, and digital engineering help build purpose-driven, resilient, and sustainable enterprises.
    Learn More
     about Bringing Together IoT and Digital Engineering to Create Rich Experiences
    bringing-life-web
    Related Insights
    TCS Bringing Life to Things Podcast: When IoT Meets New Tech
    In the debut episode of the podcast, we explore how tech like IoT and generative AI accelerate digital transformation and enterprise innovation. Tune in now.
    Podcast
    30 May 2025
    Monetizing Function on Demand in a Connected Vehicle Ecosystem
    Learn how FoD platforms can help reshape the automotive industry and empower OEMs to unlock new revenue streams, future-proof their business, and enhance CX.
    White Paper
    11 Jun 2025
    Transitioning Towards Servitization with a Readiness Approach
    A servitization readiness approach enables enterprises to plan their transition and navigate AI-driven service ecosystems for better CX and business continuity.
    Blog
    11 Jun 2025

    In this article

    Overview   inpage
    Solution   inpage
    Benefits   inpage
    The next steps   inpage
    Overview inpage
    Solution inpage
    Benefits inpage
    The next steps inpage
    Back to top Go to top
    In this articleinpage
    Go to top
    Overview Solution Benefits The next steps

    Overview

    Voltas initiates steps for preventive maintenance to avoid chiller equipment breakdowns.

    India’s premier air conditioning and engineering services company, Voltas, needed to train and deploy field engineers to regularly maintain its chillers at 1000+ locations across the country.

    Often, it took multiple visits to problematic sites to identify the operational issues and eventually fix the problem.

    This resulted in additional maintenance costs. Voltas needed to leverage their vast experience in chiller management to track breakdowns in advance and avoid unexpected failures and unavailability of spare parts. 


     

    TCS leverages IoT to enable centralized HVAC equipment monitoring

    Solution

    TCS enables centralized HVAC equipment monitoring with an IoT based solution.

    TCS utilized their IoT framework, Intel deployed their IoT gateway, and Voltas leveraged their chiller expertise—to jointly develop a centralized system that could remotely monitor chillers across different geographies.

    We leveraged our in-house Sensor Data Analytics IoT Framework (SDAF) to acquire data from the IoT gateways and send it to a Big Data based cloud platform for:

    • Real-time data processing

    • Complex event processing

    • Storage for batch processing

    This enabled real-time reports and dashboards.

    Benefits

    Our end-to-end solution helped Voltas:

    • Diagnose real-time health of their chillers through a live dashboard

    • Identify anomalies in the equipment parameters to facilitate alerts and notifications to their field engineers

    • Predict failures in equipment for proactive maintenance

     

    The next steps

    Voltas is envisioning a predictive maintenance system leveraging big data & analytics to increase their equipment availability and improve customer satisfaction.

    What made this happen

    Leverage our digital engineering expertise to provide superior customer experiences and take software-defined, AI-embedded, intelligent products to market faster.

    Power your servitization journey to create greater customer value and new revenue streams with reliable products and services.

    Gain a competitive advantage with improved productivity, operational efficiency, and resilience from connected plants.


     

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    IoT and Digital Engineering

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