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      15 May 2025 TCS Recognized as One of the World’s Top 50 Brands by Kantar BrandZ; Brand Value Soars 28% YoY to $57.3Bn
      14 May 2025 TCS Partners with Khan Bank to Future-Proof its Operations, Enhance Customer Experience and Propel Innovation leveraging AI and ML
      12 May 2025 TCS Partners with Dhofar Insurance Company to Transform its Core Insurance Platform
      View all
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      02 May 2025 TCS Ranked Denmark’s #1 IT Service Provider for Customer Satisfaction in 2025
      23 Apr 2025 TCS Partners with Google Cloud on Agent-to-Agent Interoperability Protocol to Drive Future-Ready Enterprises
      11 Apr 2025 TCS Partners with Google Cloud to Accelerate AI-led Transformation in the Retail Sector
      View all
    • Analyst recognition

      Recent recognitions

      22 Apr 2025 TCS Ranked #6 Amongst Banking Technology Providers and Recognized as a Regional Leader across all Geographies by Everest Group
      17 Apr 2025 TCS BaNCS Named a Leader Among Wealth Management Products by Everest Group
      01 Apr 2025 TCS Positioned as a Leader in Worldwide Discrete Manufacturing Product Lifecycle Management Strategic Consulting Services and Systems Integration by IDC MarketScape
      View all
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      11 Jun 2025 TCS and PTC Present the North America Leadership Forum 2025
      04 Jun 2025 Veeva R&D and Quality Summit: Developing Better Health Outcomes
      02 Jun 2025 Siemens Realize LIVE: Discussing Technology and Digital Transformation
      View all
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    • IoT and Digital Engineering
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    Tata Chemicals boosts plant efficiency with AI innovation

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    Bringing Together IoT and Digital Engineering to Create Rich Experiences

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    Highlights

    • Tata Chemicals has the largest saltworks in Asia, the third-largest soda ash manufacturer, and the sixth-largest sodium bicarbonate manufacturer globally.
    • Their manufacturing operations have many continuous steady-state processes and heavy equipment, whose cost failure is very high. As process variations and asset downtime significantly impact the average yield and margins, it is important that the assets run at optimal efficiency and that any process variations are avoided.
    • TCS has been a growth and transformation partner for Tata Chemicals in driving IIoT-based transformation, covering the end-to-end cycle for Tata Chemicals’ plant personnel to adopt the new way of life.

    Tata Chemicals reimagines its operations at the Mithapur plant with TCS’ AI-driven asset and process digital twins.

    TCS enables AI-led production excellence to life at Tata Chemicals

    Transcript downloading Download transcript

    One of the oldest plants in India charts its journey towards becoming future-ready.

    Tata Chemicals, the world's third-largest producer of soda ash and the sixth-largest producer of sodium bicarbonate, reimagined its operations at the Mithapur plant with TCS AI-driven asset and process digital twins.

    To address challenges on throughput, quality, energy, and environmental sustainability owing to process variation, asset maintenance, and plant downtime, the soda ash plant's carbonation towers were identified for the first digital twin implementation.

    With TCS' AI-driven digital twin for carbonation towers, plant operators could now ensure that the carbonation towers operated efficiently. They could precisely determine which parameters must be adjusted and receive early warning alerts with priority levels.

    Digital twin solutions were further deployed for other use cases across different plants.

    In the cement plant, we enabled Tata Chemicals to manage the clinker output quality at desired levels and provided early warning alerts for induced draught (ID) fans.

    In one instance, the early warning advisory allowed plant operators to avoid a critical failure of the pre-heater fan drive end bearing, thus saving two to three days of production loss.

    As a strategic partner, TCS is proud to enable Tata Chemicals to drive predictability, adaptability, and data-led decision-making across its plant processes and position them to lead the way for the factory of the future.

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