Perpetually Adaptive Enterprise
At TCS, we don’t just help businesses transform. We help them become perpetually adaptive enterprises, built to evolve continuously and confidently in a world of constant change.
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About Us
We deliver excellence and create value for customers and communities - everyday. With the best talent and the latest technology we help customers turn complexity into opportunities and create meaningful change.
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27 Dec 2025
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Services
IoT and Digital Engineering
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Bringing Together IoT and Digital Engineering to Create Rich Experiences
Learn how TCS’ solutions powered by IoT, artificial intelligence, and digital engineering help build purpose-driven, resilient, and sustainable enterprises.
Related Insights
At the event, TCS led conversations on digital technologies, AI, and Automation and how our solutions help unlock AI powered Connected Digital Enterprise.
Events
05 Aug 2025
Sensor-to-Cloud IoT platforms are transforming physical assets into smart assets, enhancing efficiency, enabling servitization, and creating new revenue models.
White Paper
03 Oct 2025
TCS’ AI-ML-based solution suite enables digital transformation with digital collaboration through intelligent insights to help improve customer experience.
Solution
29 Jul 2022
Highlights
- Tata Chemicals has the largest saltworks in Asia, the third-largest soda ash manufacturer, and the sixth-largest sodium bicarbonate manufacturer globally.
- Their manufacturing operations have many continuous steady-state processes and heavy equipment, whose cost failure is very high. As process variations and asset downtime significantly impact the average yield and margins, it is important that the assets run at optimal efficiency and that any process variations are avoided.
- TCS has been a growth and transformation partner for Tata Chemicals in driving IIoT-based transformation, covering the end-to-end cycle for Tata Chemicals’ plant personnel to adopt the new way of life.
TCS enables AI-led production excellence to life at Tata Chemicals
Tata Chemicals reimagines its operations at the Mithapur plant with TCS’ AI-driven asset and process digital twins.
See how TCS' AI digital twin helped TCL's soda ash plant boost advisory adoption from 30% to 90%.
One of the oldest plants in India charts its journey towards becoming future-ready.
Tata Chemicals, the world's third-largest producer of soda ash and the sixth-largest producer of sodium bicarbonate, reimagined its operations at the Mithapur plant with TCS AI-driven asset and process digital twins.
To address challenges on throughput, quality, energy, and environmental sustainability owing to process variation, asset maintenance, and plant downtime, the soda ash plant's carbonation towers were identified for the first digital twin implementation.
With TCS' AI-driven digital twin for carbonation towers, plant operators could now ensure that the carbonation towers operated efficiently. They could precisely determine which parameters must be adjusted and receive early warning alerts with priority levels.
Digital twin solutions were further deployed for other use cases across different plants.
In the cement plant, we enabled Tata Chemicals to manage the clinker output quality at desired levels and provided early warning alerts for induced draught (ID) fans.
In one instance, the early warning advisory allowed plant operators to avoid a critical failure of the pre-heater fan drive end bearing, thus saving two to three days of production loss.
As a strategic partner, TCS is proud to enable Tata Chemicals to drive predictability, adaptability, and data-led decision-making across its plant processes and position them to lead the way for the factory of the future.
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